Screen printing is the more traditional method and involves pushing ink (plastisol or water based) on to the apparel through a stencil (the screen), while DTG printing is a newer method that uses a digital printer to apply ink directly onto a garment (much like a home inkjet printer, but on steroids).
● DTG printing is recommended for full-colour designs with lots of details (like illustrations, gradients, photographs, etc.) and/or when ordering in small quantities, such as a once-off design or just a few pieces.
Printero’s DTG printing is the best-in-class and offers very good colours and durability, and will be suitable for most applications. DTG excels for full-colour designs such as photographs and illustrations.
● Screen printing will produce the most vibrant, durable prints thanks to the thicker and more solid plastisol/water-based inks available. The screen-printing process involves setting up each colour in the design separately and is, therefore, more labour and resource-intensive. The minimum quantity is usually 10-25 units, and there is a maximum of 5-6 solid colours that can be printed depending on the garment.
We recommend screen printing for situations where the t-shirts & apparel will be worn and washed regularly. It is most suitable for those who seek the best colour reproductions and longevity for the life of the garment, such as for business uniforms, sports teams, fashion retail, etc.
The Printero team will always provide the best advice and guidance for your needs.
Also commonly referred to as 'Digital Printing', DTG is relatively new to the world of apparel printing (around 15 years). Printero was one of the pioneers and first every company in the world to offer complete DTG printing solutions for custom t-shirts and apparel.
The concept of DTG works similar to a home inkjet printer. The design is set up on the computer (a PNG file is recommended), and the software sends the design to the DTG printer, where water based CYMK (Cyan, Yellow, Magenta and Black) ink is printed directly onto the garment.
On white garments, Printero applies a pre-treatment onto the fabric, much like a primer before you paint a house. The CYMK ink is then printed directly onto this pre-treated fabric.
On coloured and black t-shirts, the process is more involved. This time, a stronger pre-treatment is applied to the fabric of the shirt. The next step is the 'white under base', where white ink is applied to all areas where the design will be. This white ink provides the 'canvas' for the colours to print onto; otherwise, the colours would not be seen on dark coloured shirts (since the water-based inks are translucent, not fully opaque). Once the white under base is applied, the garment is fed back into the printer, and the CYMK design is printed on top of the white ink.
DTG Printing Pros
DTG Printing Cons
Screen Printing is the old school way...but just because it's old doesn't mean its no longer relevant. On the contrary, screen printing is still the tried and true method for bulk orders and retail quality custom apparel.
Screen Printing involves the process of pushing plastisol or waterbased inks through a mesh stencil (the screen) onto the fabric.
Each colour in the design is printed separately with its own screen. This means that your design must first be 'separated' into different layers by colour, a process that begins with our experienced graphics department. The resulting separation is printed onto 'films', much like a negative from photography, and then 'burned' onto the mesh screens to create a stencil. This involved process is why pricing for screen printing is based 'per colour'.
The screens are then set up on our screen printing press, and individual coloured ink is then pushed through the stencil using a squeegee. The apparel moves through the press, each time receiving a new colour until all the colours are layered on to create the final design.
Screen Printing Pros
Screen Printing Cons
The video below from apparel supplier Bella Canvas shows a comparison of a full-colour design printed via DTG and via Screen printing (using a full-process/halftone method).
The DTG result really shows its advantages for highly detailed, full-colour designs.
The next video is from Printavo and Campus Ink in the USA. This video goes into more details about how the Screen Printing and DTG processes work.
